Why Heavy Industry in Pakistan Trusts This German Epoxy
Walk through any heavy industrial facility in Pakistan — a textile mill in Faisalabad, a power plant in Sahiwal, a port terminal in Karachi.
Look at the floor around the heavy machinery. See those cracks? Those settlement gaps? Those anchor bolts that have come loose?
That is grout failure. And it is expensive. Misaligned machinery wears out faster. Production stops for realignment. Anchors fail under vibration.
ASODUR®-EV200 was engineered to solve these problems. It is a three-component, solvent-free epoxy mortar that:
· Flows into every gap (self-compacting).
· Bonds chemically to concrete and steel (≥ 2 N/mm²).
· Cures to 109 N/mm² compressive strength.
· Resists chemicals that destroy cementitious grouts.
· Withstands water pressure up to 5 bar.
This is not general-purpose grout. This is industrial-grade performance.
Applications Across Pakistani Industry
Machine Grouting — The Primary Use
Crane rails. Turbines. Compressors. Heavy presses. Generators. Any equipment that generates vibration, impact, or dynamic loads needs a grout that:
1. Distributes loads evenly (high compressive strength)
2. Absorbs vibration (good flexural strength)
3. Stays bonded (chemical bond to steel)
ASODUR-EV200 delivers all three.
Anchor Grouting — Never Loose Again
The TDS specifies:
· Drill hole diameter = anchor diameter + 6 mm minimum.
· Clean hole thoroughly with a bottle brush.
· Fill with ASODUR-EV200.
· Insert anchor with rotary motion.
· Remove excess immediately.
The result? Anchors that stay tight even under dynamic loads.
Waterproofing — Up to 5 Bar
With a minimum thickness of 10 mm, ASODUR-EV200 provides a watertight seal up to 5 bar pressure. That is a 50-meter water column.
Use it for:
· Basement walls under high groundwater pressure.
· Water treatment structures.
· Swimming pool gutters and cavities.
· Any concrete element that must resist water under pressure.
Grouting Pillars and Supports
Pillar openings up to 800 mm height and 300 mm diameter can be grouted in a single pour.
For railing posts, guard rails, and support structures in hall and rack construction — the force-fit bonding won’t loosen over time.
Railway Track Construction
ASODUR-EV200 is electrically insulating. This is critical for railway track circuits where electrical isolation is required for signaling systems.
Load Distribution on Old Wooden Floors
When renovating historic buildings with wooden floorboards:
· Replace damaged boards.
· Fix loose boards (screws, etc.).
· Cover open butt joints with self-adhesive tape.
· Apply ASODUR-EV200 as a load distribution layer (minimum 10 mm).
Step-by-Step Application Guide
Step 1: Surface Preparation
The TDS requires:
For concrete:
· Dry to matt-damp (no standing water).
· Firm and load-bearing.
· Grippy (mechanically roughen if smooth).
· Free of oil, grease, dust, and laitance.
For steel:
· Cleaned metal surfaces must be coated within 4 hours.
· If longer waiting time, apply ASODUR-SG3-thix corrosion protection first.
Step 2: Mixing — Follow the Ratio Exactly
1. Ensure material temperature is ideally +15°C.
2. Add Component B (hardener) to Component A (resin).
3. Mix thoroughly for 3 minutes.
4. Decant the mixture into a clean bucket.
5. Add Component C (filler) in portions while stirring.
6. Mix for another 3 minutes until homogeneous.
7. Let the mixture rest briefly for air bubbles to escape.
Step 3: Application Methods
Anchor Grouting:
· Drill hole = anchor diameter + 6 mm minimum.
· Clean hole thoroughly.
· Fill with ASODUR-EV200.
· Insert anchor with rotary motion.
· Remove excess immediately.
Machine Grouting:
· Provide sufficient material for continuous grouting (interruptions create pockets).
· Grout from one side only to displace air.
· Minimum layer thickness: 10 mm.
· For thickness >200 mm: apply in multiple layers (next layer after ~12 hours).
Surface Application (Waterproofing):
· Spread mortar in strips.
· Level with height-adjustable squeegee.
· After 150–180 minutes, smooth with surface spatula.
Slip-Resistant Surfaces:
· After ~120 minutes, sprinkle quartz sand (0.5–1.0 mm).
· Remove surplus after hardening.
· Apply top coat (e.g., ASODUR-B351) by roller.
Step 4: Overcoating
ASODUR-EV200 can be overcoated with other ASODUR coatings between 12 and 72 hours — no primer needed.
Frequently Asked Questions
Q) Can ASODUR-EV200 be used for roof waterproofing?
Yes. For roof surfaces requiring high mechanical strength and 5 bar water tightness. For residential roofs, consult on cost-effectiveness compared to other systems.
Q) Is a primer always required?
No. On properly prepared concrete, steel, or wood — no primer needed. This simplifies application and reduces cost.
Q) What is the maximum thickness for one layer?
10 mm to 200 mm in a single application. Beyond 200 mm requires multiple layers with ~12 hours between layers.
Q) Can I apply it on a damp surface?
Yes. The substrate can be dry to matt-damp. Standing water is not allowed.
Q) How should I store it in Pakistan’s climate?
Store in a cool, dry place at 10–25°C. Shelf life: 24 months in original containers. In summer, air-conditioned storage may be necessary.
Conclusion
ASODUR®-EV200 is not a general-purpose material. It is a precision tool for the toughest jobs in construction and industry.
When anchors must never loosen. When machinery must stay level under vibration. When waterproofing must withstand 5 bar of pressure. When chemical resistance is non-negotiable.
This is the epoxy mortar that engineers specify. This is ASODUR-EV200.
Ready for Industrial-Grade Epoxy Performance?
Contact Aquafin Pakistan today for technical consultation, site visits, and product supply.
Serving: Karachi | Lahore | Islamabad | Rawalpindi | Faisalabad | Multan | Across Pakistan
Website: aquafinpakistan.com
